Journal of Quality Engineering and Management

Abstract Purpose: The main goal of this study is to propose a realistic and practical model for the economic-statistical design of control charts in the presence of multiple independent assignable causes under the Burr Type XII shock model. The model aims to minimize the underestimation of the actual cost per unit time of the quality cycle.
Methodology: This research utilizes the Burr Type XII distribution as a shock model to develop the RED model for optimal design of control charts. The Lorenz and Van cost function is also extended to account for multiple assignable causes, and a numerical example is provided to demonstrate the solution approach.
Findings: Numerical results reveal that the proposed model outperforms existing models in accurately estimating the real cost per unit time of the quality cycle. Furthermore, an increase in the shock probability leads to a non-decreasing trend in the average cost, underscoring the importance of accounting for this probability in E(A) calculations.
Originality/Value: This is the first study to employ the Burr Type XII distribution as a shock model in the economic-statistical design of control charts. By extending existing cost models, the paper introduces a novel and realistic approach to designing control charts in the presence of multiple independent shocks.

Abstract Abstract: One of the most widely used tools in the rapid detection of assignable causes is control charts. Given the importance of economic costs, Duncan proposed the first economic model in the presence of multiple assignable causes in order to reduce the economic costs of the quality cycle. In his model and all the economic designs derived from that, assumed that after the occurrence of an assignable  cause, process is free from the occurrence of other assignable causes. In this paper, after criticizing previous models for incorrect and unrealistic use of this assumption to calculate the average cost per unit of quality cycle time, a realistic economic-statistical design in the presence of multiple assignable causes for economic-statistical design of  X-bar control chart is presented. The numerical results of our model show well that in the previous models; the average cost per unit time of the quality cycle is severely underestimated compared to the actual value and with increasing the Weibull distribution shape parameter, the probability of this assumption is greatly reduced. Therefore, it is suggested that in order to eliminate the shortcomings of the economic design of various types of control charts with multiple assignable causes in future research, they should be redesigned based on our model.