Journal of Quality Engineering and Management

Coupling failure analysis using condition monitoring data with machine learning approach

Document Type : Original Article

Authors

Reza Sadeghi 1
Bakhtiar Ostadi 2

1 Faculty of Industrial and Systems Engineering, Tarbiat Modares University

2 Faculty of Industrial and Systems Engineering, Tarbiat Modares University, Tehran, Iran

https://doi.org/10.48313/jqem.2024.212638
Abstract
Couplings are widely used in the industry and this equipment are always subject to defects and failures due to continuous rotation. Vibration analysis is a suitable technique for failure analysis and failure detection of rotating equipment. The purpose of this research is to analyze the failures that occurred in a coupling, whose data was collected in normal state and three failure states with four sensors connected to the coupling. For this purpose, two different types of feature extraction have been used, and seven machine learning algorithms and one deep learning algorithm have been used to classify situations. In this research, the performance of each of the implemented algorithms and the importance of extracted features have been investigated, and the role of sensors and their importance to reduce the number of sensors have been investigated. From the results of this research, we can point out the high importance of the features of the frequency domain in the accuracy of the implemented models, as well as the high efficiency of two sensors for classification.

Keywords

Predictive maintenance
Machine learning
failure analysis
rotating equipment
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